Doing it in this manner drastically reduces the number of passes required to complete a project and results in a much more consistent surface, requiring less finish sanding. With the addition of the Threaded Cross Feed to the base system, you now have the ability to easily index your router across the 'bridge' of the gantry system, which allows you the unique ability to pin the router in place and cut with the grain of the project rather than going cross-grain. Instructions for the base come as part of each package. Designed specifically to be able to handle large area planing operations, the Router Gantry System allows you to take a standard 2-1/2 to 3-1/2 HP router (not included) with a 1 to 2-inch diameter router bit (not included) and be able to easily flatten large slabs, tabletop glue-ups, epoxy resin counter or tabletops, or other large projects that don't fit into the standard planer. ![]() SHIPS VIA UPS ONLY.Ī simple way to flatten warped, twisted, bowed, or uneven lumber with a hand-held router. ![]() NOT ELIGIBLE FOR PRIORITY MAIL OR FEDEX SHIPPING. Route-R-Joint™ Precision Dovetail System.Start with a lower grit and gradually work your way up to higher grits to eliminate cutting marks and achieve the desired finish. To achieve a perfectly smooth and straight surface, use a sander with progressively finer grit sandpaper.Once you’ve finished flattening one side, rotate the workpiece upside down, secure it again, and repeat the process for the other side.Take your time to maintain control and ensure even and consistent cuts. Move the router back and forth across the surface, gradually removing thin layers of wood at a time.This helps avoid excessive pressure on the router bit and minimizes the risk of burn marks. Lower the router to the desired depth, taking care to only remove a small amount of wood with each pass.Place the workpiece onto the sled and use clamps and stop blocks to firmly secure it in place, preventing any unwanted movement.Attach the trim router securely to the router sled, ensuring a stable connection without any wobbling.These steps provide a more detailed guide on how to set up a router sled and how to effectively use it for flattening and surfacing work pieces. When selecting a bit for surfacing, it is important to consider the bit’s diameter, cutting length, and shank size. It is ideal for achieving precise and professional results. Use: This specialized router bit is primarily used for final surfacing, providing a smooth and flat finish on large wood slabs and tabletops.It has a large cutting diameter and multiple carbide inserts, ensuring longer tool life and improved surface finish. ![]() Benefits: The spoilboard surfacing bit is specifically designed for wood surface flattening tasks.Price Range: Relatively more expensive, ranging from $60 to $100.It can handle both softwoods and hardwoods effectively. Use: This router bit is ideal for initial rough leveling and removing material quickly.In addition to surfacing, it can be used for cutting mortises, dados, and rabbets. It is versatile and suitable for various woodworking applications. Benefits: The double flute design helps in efficient chip evacuation and provides smoother cuts.Price Range: Typically affordable, ranging from $20 to $40. ![]() When it comes to flattening surfaces with a router sled, there are specific router bits designed for this purpose.
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